Role :
The role is responsible for overseeing the entire injection moulding process, ensuring the production of high-quality plastic components used in agrochemical products such as bottle, containers, caps, and packaging solutions. This role combines technical expertise in injection moulding with management skills to lead a team, maintain efficiency, and ensure product quality.
Responsibilities:
Moulding Operations Management:
- Supervise and manage the day-to-day operations of the injection moulding department.
- Oversee machine setup, operation, troubleshooting, and maintenance of moulding machines.
- Ensure the production of quality plastic components within specifications.
- Optimize production processes for efficiency and cost-effectiveness.
Team Leadership & Training:
- Lead, mentor, and manage a team of moulding operators and technicians.
- Ensure adequate training for staff on machine operation, safety protocols, and quality standards.
- Create and maintain work schedules, delegating tasks and responsibilities.
Quality Control:
- Ensure that all products meet the company's quality standards and regulatory requirements.
- Work closely with quality control teams to ensure the moulded components are free from defects and meet agrochemical industry standards.
- Identify and address any quality issues by analyzing defects and implementing corrective actions.
Machine Maintenance & Troubleshooting:
- Ensure regular maintenance and calibration of all injection moulding equipment.
- Troubleshoot and resolve technical issues related to the moulding process, machinery, or materials.
- Collaborate with the maintenance team for timely repairs and minimize downtime.
Process Optimization:
- Continuously analyze and improve moulding processes to maximize productivity and reduce waste.
- Implement lean manufacturing practices to improve efficiency and reduce costs.
- Manage and implement new technologies, processes, and systems to improve production output.
Inventory and Materials Management:
- Work closely with the procurement department to manage raw material supplies (e.g., resins, additives).
- Monitor and control inventory levels to prevent production delays or excess waste.
- Ensure proper storage and handling of materials in line with safety regulations.
Compliance & Safety:
- Ensure that the injection moulding operations comply with safety regulations and environmental standards.
- Develop and enforce safety protocols within the department.
- Maintain proper documentation for compliance with industry and governmental standards.
Cost Management:
- Control and reduce production costs through effective resource management.
- Develop budgets for the department and monitor spending against these budgets.
- Identify areas of potential cost savings without compromising on quality.
Collaboration with Other Departments:
- Work closely with R&D, product design, and quality assurance teams to develop new products and improve existing ones.
- Coordinate with the logistics and packaging departments to ensure timely delivery of moulded products.
Educational Background and Experience:
- Bachelor’s degree in mechanical engineering or plastics engineering, CIPET is a big advantage
- 8+ years of experience in injection moulding in a manufacturing setting (preferably in the packaging or chemical industry).
- Experience working in or managing operations for an agrochemical or plastic packaging company is highly preferred.
Technical Expertise:
- In-depth knowledge of injection moulding machines and processes.
- Strong understanding of plastic materials used in agrochemical packaging, such as polyethylene (PE) and polypropylene (PP).
- Familiarity with process parameters, such as temperature, pressure, cooling time, etc.
- Experience in mould design and troubleshooting common moulding defects like warping, shrinkage, and flashing.
Leadership & Management:
- Proven experience managing and mentoring teams in a manufacturing environment.
- Strong leadership and people management skills to motivate teams and resolve conflicts.
- Ability to make quick, informed decisions under pressure.
Problem-Solving Skills:
- Analytical and critical thinking to identify process inefficiencies or defects and develop effective solutions.
- Hands-on experience troubleshooting machinery and process problems.
Quality Assurance & Attention to Detail:
- Knowledge of quality standards relevant to the agrochemical industry and packaging.
- High attention to detail to ensure that all products meet specifications.
Lean Manufacturing and Process Optimization:
- Experience with lean manufacturing principles and continuous improvement strategies.
- Ability to streamline production processes to improve efficiency and reduce waste.
Safety and Compliance Knowledge:
- Familiarity with industry regulations, particularly in relation to chemical safety, environmental compliance, and workplace safety standards.
- Strong commitment to maintaining a safe working environment.
Project Management Skills:
- Ability to manage multiple projects simultaneously, meeting production deadlines and quality targets.
- Experience with cost management, budgeting, and resource allocation.
Communication and Collaboration:
- Strong interpersonal and communication skills for liaising with different departments (R&D, Quality Control, Procurement).
- Ability to work with cross-functional teams in a collaborative environment.
Computer Skills:
- Proficiency in manufacturing software like ERP systems and injection moulding software for process monitoring.
- Knowledge of CAD software (for working with mould designs) is a plus.
Net Savings Around $2500 + Food + Accommodation + Transport + All Expat Benefits
